Don’t judge each day by the harvest you reap but by the seeds that you plant. it's not for everyone, but it's what works best for our team.
If you need spare parts in stock, please contact me in 1-647-898-7506 or don@bdiwearparts.com
Friday, January 22, 2021
Monday, January 18, 2021
How to Select crusher wear parts in 5 easy steps
Wear Parts Materials in Properties
Manganese
Standard all round manganese level
and the most common for all jaws and cone liners is 18%. Low manganese grade
steel (14%) work hardens slower than higher grade, but is more impact
resistant. Higher levels (22%) are used in very hard and abrasive applications
where significant wear resistance is needed.
Wear Mechanisms in Crushing Chamber
The main wearing mechanism in the
crushing chamber is abrasive wearing. Fatigue wear is also present as wear are
subjected to multiple compression or impact loads.
Wear Factors
Two of the most notable factors in
the wear of crusher wear parts are abrasiveness and crushability of feed
material.
Feed Material Properties
Abrasiveness of the feed material can
be determined in rock laboratories using a test for abrasiveness.
Friday, December 11, 2020
Excavator bucket tooth/teeth wear analysis
Excavator bucket tooth/teeth wear analysis
Excavators used in the mining industry have bucket teeth usually made up of hard alloys. In order to improve the anti-wear properties of these alloys coatings are provided. The purpose of the present work is to make the deformation analysis of the bucket teeth.
It was observed that maximum stress occurred at the fixed joint of teeth and tongue, while the maximum wear takes place at the tip of the tooth. The abrasive nature of the soil is one of the reasons for tip wear.
Thursday, November 26, 2020
What happened? Jaw plates which need to change frequently for Jaw crusher!
What happened? Jaw plates which need to change frequently for Jaw crusher!
www.bdiwearparts.com
The heavy-duty machines use in the first mechanical stage of comminution are mainly jaw crushers. The pivoted jaw swings around the pivot and makes an impact on the fixed jaw, crushing the fed lumps in the jaw crusher. In order to decrease the replacement cost, choose the right material for your jaw crusher is the first thing.
Benefit:
· Proprietary alloys offer increased toughness and durability.
· Better fit for quick and easy replacement
· Design improvement increases crusher efficiency and prevents premature erosion.
· Tested for longest usable wear life.
· Large inventory of crushers wears parts in stock for immediate deliveries.
· Less downtime for cost-saving.
Each of these designs has been developed for a customer seeking improved jaw crusher performance. We have many case histories in which wear life increase of 50% are common, and some in which wear life increased up to 200%. 100% drawing, same wear parts, but 1/3 price. Welcome to your inquiry.
BDI Wear Parts is a dynamic, fast-growing company with years of experience in the production, application, and supply of Crusher wear parts, crusher parts, wear parts, spare parts, stone crusher parts, ball mill liners, screen media, idler, bucket teeth, conveyor idlers, grader cutting edges, excavator bucket teeth, chocky blocks, self-cleaning screens, asphalt plant parts, polyurethane screen panels, dozer cutting edges, auto shredder hammers, log washer parts, and forged steel balls. We supply and ship parts across the globe to the USA, Canada, Europe, Australia, Africa, and other countries.
Tuesday, November 24, 2020
CRUSHER PARTS | EVERYTHING YOU NEED TO KNOW ABOUT BUCKET TEETH
In the stonework construction environment, the bucket tooth wear is very fast. The use of bucket teeth can directly affect the working efficiency and production cost of excavators. Maintaining sharp teeth will help increase productivity and reduce the stress on your machine. Protecting your machine and excavator bucket, resulting in longer machine life, and reducing maintenance costs.
Classification of becket teeth.
Excavator teeth can be divided into rock teeth (for iron ore, stone mines, etc.), earth teeth (for excavation of soil, sand, etc.), tapered teeth (for coal mines). According to the tooth holder: The bucket teeth of the excavator can be divided into vertical pin teeth (mainly Hitachi excavators), cross pin teeth (Komatsu excavator, Carter excavator, Daewoo excavator, Kobelco excavator, etc.), Rotary bucket teeth (V series bucket teeth).
When you leave bucket teeth to wear down for too long, your excavator will take far longer to complete tasks and will use more fuel too. Dull bucket teeth will result in a greater percussive shock to be transmitted via the bucket to the digging arm and undercarriage of the machine. This can result in damage to the equipment and accelerated wear to the other undercarriage components.
Forged and Cast teeth
You will undoubtedly notice that there are various types of bucket teeth available. Usually forged and cast bucket teeth will be among the types offered.
What is the difference between forged and cast teeth? How do you know which to choose? To ensure strength and durability, bucket teeth are often forged. Forged teeth are made from heat-treated alloy steel to help sustain wear resistance so you can often come to expect a longer wear life from forged teeth. Cast Teeth are made from austempered ductile iron and heat-treated to offer maximum resistance to wear and impact. They are strong and lightweight in design and cast teeth are self-sharpening. The harder the tooth material, the greater the resistance against wear, abrasion, and impact, and the longer the wear life. The disadvantages are that there are more limits on shaping and forged teeth come at a higher cost.
When in doubt about the best teeth to use, consult an expert, such as BDI wear parts, for advice. The boost in performance and wear that comes from using the most appropriate teeth is worth the research.
When shopping for new bucket teeth, it is important to find sets that are supplied complete with all the nuts and bolts required to install them. This ensures the ultimate convenience when it comes to fitting the new bucket teeth. Having access to the right components can really make all the difference. You must also check the dimensions of your existing bucket teeth so that you are sure to order the right parts. Fitting the incorrect bucket teeth to your excavator can result in damage to the equipment and inefficiencies that result in uneconomic equipment operation.
BDI Wear Parts is a dynamic, fast-growing company with
years of experience in the production, application, and supply of Crusher wear parts, crusher parts, wear parts, spare parts, stone crusher parts, ball mill liners, screen media, idler, bucket teeth, conveyor idlers, grader cutting edges, excavator bucket
teeth, chocky blocks, self-cleaning screens, asphalt plant parts, polyurethane screen panels, dozer cutting edges, auto shredder hammers, log washer parts, and forged steel balls. We supply and ship
parts across the globe to the USA, Canada, Europe, Australia, Africa, and other
countries.
Tuesday, November 3, 2020
Bucket teeth | BDI Wear parts for your crusher parts and excavator in Canada 2020
The mini excavator has been playing an increasingly important role in our day-to-day life. BDI Wear Parts replacement bucket teeth achieve the optimum balance between hardness and toughness with hardness levels up to 530 Brinell. Steel casting provides the best combination of impact and abrasion resistance. BDI replacement teeth are cast to fit perfectly on all O.E.M. adapters. Designed to be stronger and last longer than any comparable teeth on the market, our products feature built-in cast quality and highly accurate fit the most competitive prices. 100% drawing, same wear parts, but 1/3 price. Any type of crusher wear parts can get at best price Contact me in 1-800-861-1986 or don@bdiwearparts.com
We
offer a world-class delivery service on all crusher parts. We supply and ship parts across the globe to the USA, Canada,
Europe, Australia, Africa, and other countries. BDI has Warehouse Management teams, Logistic
Coordinators and Home Delivery Drivers working, we have years of experience working with our airline partners to make
sure Door-to-door.
BDI leverages its
deep technical, industry and supply chain experience to help our customers
improve their performance. Our service goes far beyond providing wear parts. We
take great pride in helping our customers reduce costs, increase parts
availability, minimize downtime and provide great after-sales service.
Having the right
design can mean:
·
Minimize downtime
·
More accurate product sizing
·
Better wear metal utilization and lower
discard weight
·
Longer part of life
·
Lower overall operating costs
Friday, October 30, 2020
Getting the most out of your Jaw Crusher | Jaw crusher parts
When should you change a Jaw Liner?
Change or rotate a jaw liner when there is less than 20% life left anywhere along the working face of the jaw liner.
Swing and Fixed jaw liners do not normally wear at the same rate. The wear rate differs from application to application. Typically the ratio is 2 Fixed Jaw liners for every 3 Swing Jaw liners.
Jaw crusher parts-BDI
Why should you change a Jaw Liner?
Excessively worn jaw liners place additional stresses in the crusher frames and bearings.
Jaw Liners that are worn too thin can crack and damage the crusher body resulting in expensive repairs and prolonged downtime.
Worn Jaw liners affect production and draw more power.
crusher parts-BDI
Figure 1 above: Shows the Liner profile, H is the tooth height of a new liner and 20% of H is an indication of when to rotate the Jaw liner.
BDI Wear Parts is a dynamic, fast-growing company with years of experience in the production, application, and supply of Crusher wear parts, crusher parts, wear parts, spare parts, stone crusher parts, ball mill liners, screen media, idler, bucket teeth, conveyor idlers, grader cutting edges, excavator bucket teeth, chocky blocks, self-cleaning screens, asphalt plant parts, polyurethane screen panels, dozer cutting edges, auto shredder hammers, log washer parts, and forged steel balls. We supply and ship parts across the globe to the USA, Canada, Europe, Australia, Africa, and other countries.
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